Business Finance Homework Help

Business Finance Homework Help. University of Nairobi Supply Chain Production Planning Questions

Section 1 – Production Planning

An Italian confectionery SME produces four types of sugared almonds (classic, double milk, chocolate, lemon delight) using five ingredients (sugar, almond, milk, chocolate, lemon) that are purchased externally. The table below shows, for each kilo of sugared almonds, the quantities (in litres for milk and in kilograms for other ingredients) of ingredients needed to produce that type of product. In addition, both the maximum quantity of each ingredient that can be purchased monthly and the price of purchase are also indicated.

Sugar

Almonds

Milk

Chocolate

Lemons

Classic

0.4

0.7

0

0

0

Double milk

0.2

0.5

0.5

0

0

Chocolate

0.1

0.1

0.3

0.4

0

Lemon delight

0.3

0.2

0

0

0.7

Maximum quantity (kg)

700

1200

500

200

350

Purchasing price (€/unit)

0.70

7

1.50

4.50

2.10

Based on the sales from the previous year, minimum quantities (in kg) of different types of sugared almonds to be produced monthly are reported below.

Minimum monthly production
quantity (kg)

Classic

40

Double milk

25

Chocolate

50

Lemon delight

15

In order to obtain a finished product ready to be sold, the manufacturing process requires different hours of labour input depending on the type of product. The following table reports the equivalent number of labour hours per kilogram of product, across the whole production range. Also, selling prices are reported.

Classic

Double Milk

Chocolate

Lemon Delight

Labour hours

0.4

0.7

1.1

1.3

Selling price

14

19

27

36

The processing of the sugared almonds is carried out by 5 workers who work for 8 hours a day, 22 days a month, receiving a monthly pay of 1350 euros.

Build a PL model that allows you to plan the company’s monthly production, determining, for each type of sugared almond, the kilos to be produced to maximize profit.

The director of the confectionery company asked for our help to define the production plan that maximizes the monthly profit but also to have answers to the following questions:

  • Which resources are scarce and which ones are abundant?
  • How much does the company’s profit increase if the almond availability is increased by 20kg? What if the chocolate availability is increased by 20kg?
  • Which resource guarantees a higher rate of profit growth?
  • How much would the profit increase if the company hired another worker?
  • The company wants to evaluate the possibility of producing an almost sugared almond completely made of almond. Knowing that the production of 1Kg of this product requires 0.3 kg of sugar and 0.9 kg of almond and that it takes 1 hour of workmanship, what is the selling price that makes this production cost-effective?
  • What are the ranges of variability of the selling prices of the products which will not alter the optimal solution?
  • What are the ranges of variability of the raw materials availability which will not alter the optimal solution?

Section 2 – Demand Forecasting

The Planning Department of a large distribution centre operating in Barnsley is interested in determining the number of pallets, which will be handled throughout the centre in the 2022 year, for staffing and dimensioning purposes. A historical series of the goods handled in latest years is available.

Based on the data shown below, develop a reliable forecast for the 2022 year, employing a method of your choice, justifying such choice and reflecting on its performance.

Also, develop some qualitative considerations about the reliability of this forecast, explaining which additional factors should be taken into account.

2013

2014

2015

2016

2017

2018

2019

2021

2021

January

31,292

33,193

33,214

28,051

30,061

32,595

35,797

35,150

38,150

February

31,769

32,828

32,132

28,198

29,957

36,337

33,877

36,223

46,223

March

38,452

39,334

40,340

36,911

37,973

41,229

42,394

46,964

49,964

April

42,973

49,597

50,675

46,890

50,880

56,293

55,316

67,557

69,544

May

53,710

54,990

56,564

54,107

58,726

63,858

66,954

83,020

87,221

June

53,917

54,766

58,489

55,327

59,435

60,121

68,472

89,261

94,352

July

59,805

60,819

61,941

57,816

63,667

65,322

77,932

100,910

108,816

August

63,664

63,887

64,011

60,670

70,599

78,045

80,496

112,022

125,012

September

58,385

59,551

60,693

56,052

62,291

62,172

73,867

94,611

98,241

October

53,451

54,676

55,177

57,859

56,324

56,737

65,668

84,101

89,232

November

37,462

38,188

34,399

35,385

37,185

33,586

39,724

58,494

66,321

December

37,234

37,044

33,201

34,156

39,937

35,893

42,391

59,214

62,334


Section 3 – Sheffield City Region Location Analysis

Exhibis A reports the current Covid-19 testing centres in operation within the Sheffield City Council territory, along with their distance from the electoral wards of the city.

Based on the data provided below, on the population data for the electoral wards, and on the distances between wards and testing centres, provide an assessment about the current network of testing centres, by evaluating the following dimensions:

  • covered wards and percentage of covered population, by assuming an appropriate covering radius;
  • average travel distances from testing centres to wards;
  • opportunities for locating new testing centres in Sheffield, and the impact this could have on the performance of the network according to the measures you have adopted;
  • further recommendations for future plans (closing/downsizing some existing centres; expanding some existing centres).

Sheffield Electoral Wards

Population

Testing centres and distances from wards (in km)

Burngreave

Darnall

Halfway

Jordanthorpe

Meadowhall

Sharrow

Stocksbridge

Upperthorpe

Beauchief & Greenhill

19698

7.5

8.17

9.58

1.96

10.2

4.53

18.52

6.78

Beighton

18013

8.69

6.02

1.89

7.23

8.42

8.44

22.21

10.13

Birley

17029

6.36

4.62

4.47

4.16

7.26

5.3

19.85

7.28

Broomhill & Sharrow Vale

23942

3.26

5.65

11.31

6.04

6.41

1.54

13.64

1.71

Burngreave

30495

1.04

3.75

11.28

8.6

3.01

3.29

12.61

2.22

Crookes & Crosspool

18146

4.49

7.39

13.33

7.6

7.56

3.49

12.14

2.52

Darnall

23149

3.13

1.28

8.86

8.72

1.45

5.39

15.52

5.08

Dore & Totley

18664

10

11.92

14.59

6.84

13.16

7.26

17.14

8.36

East Ecclesfield

17884

6.52

8.09

15.75

14.07

5.57

9.32

9.47

7.14

Ecclesall

20286

6.03

7.82

11.59

4.63

9.08

3.17

15.54

4.61

Firth Park

22266

2.95

4.94

12.78

10.48

3.03

5.76

11.38

3.73

Fulwood

20071

9.08

11.83

16.62

9.51

12.02

7.32

13.08

7.08

Gleadless Valley

21054

4.69

4.87

7.82

2.9

7.01

2.36

17.41

4.78

Graves Park

16742

5.93

6.37

8.41

1.85

8.41

3.12

17.81

5.57

Hillsborough

20058

3.57

6.67

13.97

9.67

5.71

4.84

10.22

2.4

Manor Castle

23544

2.59

2.06

7.92

5.69

4.13

2.77

16.08

3.86

Mosborough

16915

9.75

7.32

0.98

6.71

6.17

8.97

23.33

10.9

Nether Edge & Sharrow

23295

3.97

5.6

10.13

4.52

6.96

1.02

15.25

3.04

Park & Abourthorne

19803

3.7

3.55

7.63

4.08

5.74

2.23

10.38

4.28

Richmond

19120

5

2.81

5.44

5.46

5.45

4.79

18.61

6.3

Sheffield City

31190

1.68

3.88

10.15

6.2

4.78

1.37

13.99

1.5

Shiregreen & Brightside

21628

3.81

4.52

12.23

11.25

1.97

6.82

12.6

5.23

Southey

19924

4.2

6.79

14.45

11.36

5.16

6.41

9.43

3.98

Stannington

18534

10.45

13.51

19.97

13.92

12.88

10.16

8.02

8.68

Stocksbridge & Upper Don

18659

15.29

18.31

25.5

20.14

16.83

15.94

4.48

13.78

Walkley

29620

2.69

5.71

12.41

7.85

5.65

3.03

11.95

0.78

West Ecclesfield

17224

7.56

9.62

17.48

14.86

7.4

9.98

7.22

7.53

Woodhouse

17900

6.53

3.66

4.44

7.29

5.94

6.85

19.85

8.16

Section 4 –Routing Analysis

A Logistical Coordinator at IKEA Sheffield, has to arrange the delivery plan for 7 customer orders in Sheffield area. Each customer has to be delivered some flatpack furniture; deliveries will happen by using vans, whose capacity is 12 parcels, available from 6am at the Depot. The average speed of the van is 40 km/h; its operational cost 0.5 £/km. Employing methods you have studied during the module, work out the optimal routing planning.

Station

Address

Type

1

26 East Glade Road Sheffield England United Kingdom

Customer Location

2

28 Boyce Street Sheffield England United Kingdom

Customer Location

3

138 Industry Street Sheffield England United Kingdom

Customer Location

4

76 Leigh Street Sheffield England United Kingdom

Customer Location

5

Manor Way Sheffield England United Kingdom

Customer Location

6

710 Ecclesall Road Sheffield England United Kingdom

Customer Location

7

18 Revill Lane Sheffield England United Kingdom

Customer Location

Depot

IKEA Sheffield

Depot

Order ID

From Station

To Station

Load Amount

Loading Duration

(DD:HH:MM)

Unloading Duration

(DD:HH:MM)

Pickup Min Time

Pickup Max Time

Delivery Min Time

Delivery Max Time

ORD-1

Depot Station

1

1

00:00:01

00:00:01

26/11/2019 08:00

26/11/2021 08:30

26/11/2021 09:00

26/11/2021 15:00

ORD-2

Depot Station

2

4

00:00:01

00:00:01

26/11/2021 08:00

26/11/2021 08:30

26/11/2021 09:00

26/11/2021 15:00

ORD-3

Depot Station

3

5

00:00:01

00:00:01

26/11/2021 08:00

26/11/2021 08:30

26/11/2021 09:00

26/11/2021 15:00

ORD-4

Depot Station

4

3

00:00:01

00:00:01

26/11/2021 08:00

26/11/2021 08:30

26/11/2021 09:00

26/11/2021 15:00

ORD-5

Depot Station

5

3

00:00:01

00:00:01

26/11/2021 08:00

26/11/2021 08:30

26/11/2021 09:00

26/12/2021 15:00

ORD-6

Depot Station

6

4

00:00:01

00:00:01

26/11/2021 08:00

26/11/2021 08:30

26/11/2021 09:00

26/11/2021 15:00

ORD-7

Depot Station

7

1

00:00:01

00:00:01

26/11/2021 08:00

26/11/2021 08:30

26/11/2021 09:00

26/11/2021 15:00

Section 5 – Warehousing Planning

A nationwide distributor of consumer electronics is going to build a new warehouse near Barnsley in order to supply customers in the UK. On the basis of a preliminary analysis of the problem, it has been decided that the facility will accommodate 780 90×90 cm2 pallets. Ten different kind of products need to be stored in the warehouse in a covered parking yard. Based on the monthly demand of the products (reported in the table below in terms of pallets), the company has to choose between a dynamic and a static product allocation strategy. Based on the data provided, could you calculate the number of storage locations required in each case? What are the advantages and the disadvantages of the different policies and which one would you adopt?

Months

Product

Jan

Feb

Mar

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

Dec

1

66

65

49

99

28

4

16

36

15

16

95

37

2

13

37

6

8

41

17

20

53

34

26

25

11

3

99

20

46

49

58

84

18

95

11

25

94

61

4

12

91

26

1

93

16

32

85

48

23

8

48

5

55

67

33

48

58

45

72

41

25

50

28

63

6

92

93

30

61

76

45

93

89

19

18

51

55

7

95

23

23

37

74

18

16

96

26

29

97

60

8

54

47

23

80

55

64

70

42

55

74

52

42

9

86

57

92

40

29

73

67

25

18

16

90

78

10

37

17

30

95

39

18

62

28

73

61

78

2

The goods will be stored onto racks and transported by means of traditional trolleys. Due to physical constraints, each rack has four shelves, each of which can store a single pallet. Each pallet occupies a 1.05 × 1.05 m2 area. Racks are arranged as in the figure below, where side aisles are 3.5 m wide, while the central aisle is 4 m wide. The average speed of a trolley is 5 km/h.

Taking into account the minimum number of required storage locations you have determined above, could you determine the length of each warehouse dimension and the distribution of storage locations which would minimise the operational cost of the warehouse?


Section 6 – Scheduling

Trucks departing from a distribution centre based in Doncaster are loaded with pallets of goods.On the 20th of January, the logistics planner needs to load goods onto ten trucks.

Three docks are available for the process; ten trucks need to be loaded. Each truck can be processed at both the truck docks. The objective of the planner is to minimise the sum of the flow times, in such a way to provide a better service level to truck drivers.

After having identified and classified the problem according to the studied taxonomy, and defined an appropriate algorithm for solving it, could you determine the optimal loading sequence, explaining the adopted approach and comparing its performance (according to selected objective functions) to the one provided by other ones?

Represent the solution in a Gantt diagram (for instance by employing the LEKIN software). Furthermore:

  • How would the solution change if just two docks were available, due to absenteeism problems related to the current Covid-19 pandemic?
  • How the solution would change if, thanks to some agreements with the third party logistics providers, trucks A, B, C, D, E were available at the beginning of the time horizon (considering the original three docks)? What if all the trucks were available at the beginning of the time horizon?
  • How would the solution change if the company was interested to minimise the makespan (considering the original three docks and release times)?

Truck

A

B

C

D

E

F

G

H

I

J

Required Load Processing Time

80

100

65

65

105

120

80

55

80

95

Release Time

10

60

100

120

160

220

220

320

40

270

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